
Preventive maintenance intervals come from three places: regulation (OSHA's monthly fire extinguisher check, LOLER's 6- and 12-month thorough examinations), manufacturer guidance (printer maintenance kits by page count, laptop battery cycle limits) and risk-based good practice (UK portable appliance testing). Know which is which, because only the first is fixed.
Before you set an inspection interval for a fire extinguisher, a stepladder or an office printer, find out where the interval comes from. Some intervals are law. Some are a manufacturer's recommendation. A surprising number are habit that has hardened into something people believe is law.
Where the number comes from matters more than the number itself. Miss a legal interval and you are out of compliance. The manufacturer's figure is a starting point you can move with evidence, while a good-practice interval is entirely yours to set, as long as you can explain why you put it where you did.
This guide covers the equipment you are likely to issue to people or keep in shared pools: laptops and their batteries, printers, projectors and AV, power tools, ladders, portable appliances, fire extinguishers, lifting gear and lab instruments. Vehicles get a brief mention at the end. For how to turn these intervals into a schedule people actually complete, see how to build a preventive maintenance schedule.
Three kinds of interval, and why you should label them
|
Type |
Who sets it |
Can you change it? |
Example |
|---|---|---|---|
|
Legal requirement |
Regulation or statute |
No, except where the regulation itself allows an alternative scheme |
OSHA monthly visual check of portable extinguishers |
|
Manufacturer recommendation |
The maker, in the manual or on the device |
Yes, with evidence, though it may affect warranty |
Printer maintenance kit at a stated page count |
|
Good practice / risk-based |
You, through a risk assessment |
Yes, and you should review it |
UK portable appliance inspection frequency |
Whenever you record an interval against an item, record its basis alongside it. In an audit, “we test every 12 months because the regulation says so” and “we test every 12 months because we always have” are very different answers, and only one of them survives a follow-up question.
The master table: equipment, typical interval, and where it comes from
Intervals below are as stated by the source linked in each row. Where a source gives a range, the range is shown. Where no fixed interval exists, the table says so rather than inventing one.
|
Equipment |
Typical interval |
Basis |
Source |
|---|---|---|---|
|
Portable fire extinguishers (US) |
Visual inspection monthly; maintenance check annually; hydrostatic test every 5 years (water, CO2) or 12 years (stored-pressure dry chemical) |
Legal requirement |
|
|
Portable fire extinguishers (UK) |
Basic service at least annually by a competent person |
Legal duty to maintain; interval from British Standard |
|
|
Ladders and stepladders (US) |
Inspect before initial use in each work shift |
Legal requirement |
|
|
Ladders and stepladders (UK) |
Pre-use check each working day by the user; detailed visual inspection at fixed, recorded intervals |
Legal duty to inspect (PUWER); intervals per manufacturer |
|
|
Lifting equipment and accessories (UK) |
Thorough examination every 6 months (accessories, anything lifting people) or 12 months (other lifting equipment), unless an examination scheme says otherwise |
Legal requirement |
|
|
Desktop PCs, monitors, photocopiers (UK, low-risk sites) |
Formal visual inspection every 2–4 years; combined inspection and test not needed if double insulated, otherwise up to 5 years |
Good practice (HSE suggested initial interval) |
|
|
Class I (earthed) appliances such as kettles (UK, low-risk sites) |
User checks; formal visual inspection every 6 months–1 year; combined inspection and test every 1–2 years |
Good practice (HSE suggested initial interval) |
|
|
Extension leads, chargers, cables (UK, low-risk sites) |
User checks; formal visual inspection 6 months–4 years; combined test 1–5 years, depending on what they connect to |
Good practice (HSE suggested initial interval) |
|
|
Battery-operated equipment under 40 V (UK) |
No user check, inspection or test suggested |
Good practice (HSE suggested initial interval) |
|
|
Cord-and-plug equipment and extension cords (US) |
Visual inspection before use on any shift (unless it stays connected in place and is not exposed to damage) |
Legal requirement |
|
|
Power tools (US) |
No fixed interval; employer is responsible for safe condition, including employee-owned tools |
Legal duty, interval by risk |
|
|
Power tools and workshop equipment (UK) |
Maintain in good repair; inspect where conditions cause deterioration, at intervals set by risk assessment |
Legal duty, interval by risk |
|
|
Laser printers |
Maintenance kit at around 225,000 pages on many HP LaserJet models, or when the printer prompts |
Manufacturer recommendation |
|
|
Projectors |
Clean the air filter when the filter light or on-screen message appears, or when vents look dusty |
Manufacturer recommendation (condition-based) |
|
|
Laptop batteries |
Designed to retain up to 80% capacity at maximum cycle count (300–1,000 cycles by Mac model); Dell says typical users notice reduced runtime after 18–24 months |
Manufacturer guidance |
|
|
Lab and test instruments |
No universal interval; set initially by risk assessment, starting from manufacturer recommendation, then adjusted on calibration history |
Good practice / accreditation |
|
|
Cars and vans (UK) |
MOT by the third anniversary of registration, then every year |
Legal requirement |
Fire extinguishers: the most prescriptive item you own
In the US, if you provide portable extinguishers for employee use, OSHA spells out the cycle. 29 CFR 1910.157(e) requires a visual inspection monthly and an annual maintenance check. Stored-pressure dry chemical extinguishers that need a 12-year hydrostatic test must also be emptied and given maintenance every six years. The hydrostatic test table in the same section sets five years for water and carbon dioxide units and twelve for stored-pressure dry chemical.
NFPA 10, the consensus standard most fire codes adopt, tightens the monthly wording to intervals not exceeding 31 days, and expects a record of who inspected and when, on a tag or electronically.
In the UK the law is less specific about frequency. Article 17 of the Regulatory Reform (Fire Safety) Order 2005 requires fire-fighting equipment to be kept “in an efficient state, in efficient working order and in good repair”. The interval comes from BS 5306-3, under which BAFE notes a basic service should be carried out on every extinguisher at least annually.
Portable appliances: the annual PAT test is a myth
Many UK offices still test every plug-in item every twelve months because they believe the law requires it. It does not. The Health and Safety Executive's own PAT testing FAQ states that the Electricity at Work Regulations require equipment to be maintained to prevent danger, but do not say how or how often, and do not make annual testing a legal requirement.
What HSE offers instead is a set of suggested starting points in Maintaining portable electrical equipment in low-risk environments (INDG236). For desktop computers, VDU screens and photocopiers that are rarely moved, it suggests no user checks, a formal visual inspection every two to four years, and no combined inspection and test at all if the item is double insulated. Earthed (Class I) kit such as kettles gets a visual inspection every six months to a year and a test every one to two years.
On a building site the risk logic runs the other way, and HSE's FAQ uses exactly that contrast: a power tool used on a construction site should be examined more often than a lamp in a hotel bedroom. So if you issue power tools to people working in the field, don't borrow the office intervals.
In the US the comparable rule is a work-practice requirement rather than a test cycle. OSHA 29 CFR 1910.334(a)(2) requires cord-and-plug equipment and extension cords to be visually inspected for external defects before use on any shift, and damaged items removed from service until repaired and tested. Equipment that stays plugged in, in a position where it is not exposed to damage, is exempt until it is moved.
Power tools, workshop kit and PUWER
The UK's Provision and Use of Work Equipment Regulations 1998 apply to everything from a hand drill to a lathe. Regulation 5 requires work equipment to be “maintained in an efficient state, in efficient order and in good repair”, and any maintenance log that exists to be kept up to date.
Regulation 6 adds inspection in three situations, summarised in HSE's inspection guidance:
- After installation and before first use, and after reassembly at a new site, where safety depends on installation conditions.
- At suitable intervals where the equipment is exposed to conditions that cause deterioration liable to result in danger. The interval comes from your risk assessment.
- After exceptional circumstances, such as major modification, known or suspected serious damage, or a substantial change in how it is used.
HSE says inspection results should be recorded and kept at least until the next inspection, and that a digital record is fine as long as it is secure and can be produced for an inspector. Simple pre-use checks normally do not need recording.
In the US, 29 CFR 1910.242(a) puts responsibility for the safe condition of tools on the employer, explicitly including tools employees bring themselves. OSHA sets no interval here, so write your own down and keep to it.
Ladders: daily checks and recorded inspections
Ladders are one of the few items where US and UK practice line up closely. OSHA's 29 CFR 1910.23(b)(9) requires ladders to be inspected before initial use in each work shift, and (b)(10) requires a defective ladder to be tagged “Dangerous: Do Not Use” and removed from service.
In the UK, the LA455 guide produced by the Ladder Association with HSE distinguishes two layers. The user does a pre-use check at the start of the working day and after anything changes, such as a drop; this does not need recording. The employer is responsible for detailed visual inspections at fixed intervals, in line with the manufacturer's instructions, and these should be recorded.
Lifting equipment: LOLER's fixed intervals
Most offices own no lifting equipment. Workshops, theatres, AV teams that rig speakers or lighting, and facilities teams with hoists often do. Under LOLER, HSE says thorough examinations are due every 6 months for lifting accessories and for any equipment used to lift people, and every 12 months for all other lifting equipment. The alternative is an examination scheme drawn up by a competent person, which can set different intervals for specific parts.
Either way, a thorough examination ends in a written report by a competent person. File it against the hoist or sling it describes, where the next person to check that item will see it.
IT and AV equipment: mostly manufacturer territory
Laptops, printers and projectors carry almost no statutory inspection duty beyond the electrical safety points above. Their intervals come from the manufacturer, and increasingly from the device itself.
Laptop batteries
Batteries are the component most likely to force a repair decision mid-life. Apple says its Mac batteries are designed to retain up to 80% of original capacity at their maximum cycle count, which ranges from 300 to 1,000 cycles depending on model. Dell's battery FAQ says typical users will notice reduced runtime after 18 to 24 months, that its batteries carry a one-year warranty as standard, and warns against puncturing or compressing a swollen battery.
For batteries, forget the calendar. Check battery health every time a laptop comes back for reissue, because that is the one moment it is guaranteed to be in IT's hands. And if you find a swollen battery, take the laptop out of service there and then rather than waiting for any schedule.
Printers
HP says many LaserJet maintenance kits should be installed after a page yield of around 225,000, varying with print conditions, and that the printer will usually display a message as parts near end of life. HP also offers a rough rule of every one to two years depending on volume. Page count is the better trigger; the calendar is a fallback for printers nobody reads the counter on.
Projectors and AV
Projector filter maintenance is condition-based. Epson's user guides tell you to clean the air filter when the filter or vents get dusty, when a message appears, or when the filter light flashes. For a projector in a shared meeting room, add a quick filter and lens check to whatever room check already happens. For one that travels with a team, check it on return.
Lab and test instruments: calibration intervals
Calibration is where people most often expect a fixed number and find there isn't one. The joint ILAC and OIML guidance on determining calibration intervals (ILAC-G24 / OIML D 10, 2022 edition) notes that standards such as ISO/IEC 17025 and ISO 9001 require laboratories to manage recalibration intervals, but leaves the interval itself to the laboratory.
According to that guidance, the initial interval is based mainly on a risk assessment, taking into account factors including the measurement uncertainty required, the type of equipment, the manufacturer's recommendation, how heavily and in what environment it is used, and the results of previous calibrations. After that, the interval is adjusted based on what successive calibrations actually find.
If you manage a pool of instruments, give every one its own due date rather than a department-wide one. An instrument that is out of calibration should also be impossible to issue, because work done with it may need repeating once the problem is found.
Vehicles, briefly
Pool cars and vans are often tracked alongside other equipment. In Great Britain a car needs its first MOT by the third anniversary of registration and annually after that. Servicing intervals come from the manufacturer's handbook and are usually mileage- or time-based, whichever comes first. US inspection rules vary by state, so check your own state's requirements rather than relying on a national figure.
Worked example: a 60-person office with a small workshop
Worked example (hypothetical numbers). An organisation in England has 60 staff, 70 laptops, 4 laser printers, 6 meeting-room projectors, 12 extinguishers, 3 stepladders, a workshop with 15 power tools and 1 lifting hoist.
|
Item |
Interval used |
Basis |
Events per year |
|---|---|---|---|
|
Extinguishers |
Monthly visual check (good practice); annual basic service |
BS 5306-3 via FSO art. 17 |
144 checks + 12 services |
|
Stepladders |
Pre-use check by user; detailed inspection every 6 months (the organisation's own choice, per manufacturer) |
PUWER / LA455 |
6 recorded inspections |
|
Hoist |
Thorough examination every 12 months (6 if used to lift people) |
LOLER |
1 |
|
Power tools |
Visual inspection quarterly; inspect and test annually (site risk assessment) |
PUWER + Electricity at Work Regs |
60 inspections + 15 tests |
|
Laptops |
Battery health at every return; no PAT for battery-run use |
Manufacturer + INDG236 |
Event-driven |
|
Printers |
Maintenance kit at the page count the printer reports |
Manufacturer |
Event-driven |
|
Projectors |
Filter check on room check or on alert |
Manufacturer |
Event-driven |
Three of those seven lines have no calendar date at all. They are triggered by something happening to the item, which is a good argument for tying checks to custody events, so that whatever comes back gets looked at before it goes out again.
Checklist: setting an interval you can defend
- Find the legal requirement first. If one exists, it is your maximum interval, full stop.
- Read the manufacturer's manual next. Note whether the interval is calendar, hours, pages or cycles.
- Write down your risk reasoning for anything without a fixed rule: environment, frequency of use, who uses it, consequence of failure.
- Record the basis against the item, not in a separate policy document nobody opens.
- Raise the work before it is due, with enough lead time to book a competent person.
- Block issue of anything overdue. An expired ladder inspection or calibration should stop the item going out.
- Review intervals annually, lengthening only on evidence and never below a legal requirement.
Keeping intervals attached to the equipment
A well-chosen interval still fails if it lives in a spreadsheet while the equipment moves between people and sites. In Stackroom, a maintenance plan on an asset raises a ticket ahead of the scheduled date, records estimated and actual cost, and puts the item into maintenance status so it cannot be issued until the work is resolved. The maintenance and warranty page covers how plans, tickets and cover sit together on the asset record.
Over time, that service history also tells you whether the item is worth keeping. Something that keeps failing between scheduled services needs a repair-or-replace decision. Shortening its interval won't fix it.
Sources
- 29 CFR 1910.157 Portable fire extinguishers — OSHA
- 29 CFR 1910.23 Ladders — OSHA
- 29 CFR 1910.242 Hand and portable powered tools — OSHA
- 29 CFR 1910.334 Use of equipment — OSHA
- Guide to Fire Extinguisher ITM — NFPA, 2020
- Regulatory Reform (Fire Safety) Order 2005, article 17 — legislation.gov.uk
- Fire extinguisher guidance (BS 5306-3) — BAFE
- Portable appliance testing FAQs — HSE
- Maintaining portable electrical equipment in low-risk environments (INDG236) — HSE, 2013
- Maintenance of work equipment (PUWER regulation 5) — HSE
- Inspection of work equipment (PUWER regulation 6) — HSE
- Thorough examinations and inspections of lifting equipment (LOLER) — HSE
- LA455 Safe use of ladders and stepladders — Ladder Association with HSE, 2021
- ILAC-G24 / OIML D 10 Guidelines for the determination of recalibration intervals — ILAC and OIML, 2022
- Mac battery cycle count — Apple
- Dell laptop battery FAQ — Dell
- HP LaserJet maintenance kits guide — HP
- Cleaning the air filter — Epson projector user guide
- Getting an MOT — GOV.UK
Key takeaways
- Label every interval as legal requirement, manufacturer recommendation or good practice; only the first is fixed.
- OSHA requires monthly visual checks and annual maintenance of portable extinguishers; LOLER sets 6- and 12-month thorough examinations.
- Annual PAT testing is not a UK legal requirement; HSE suggests 2–4 year visual inspections for office IT in low-risk settings.
- Laptop, printer and projector intervals are manufacturer-driven and often event- or usage-based rather than calendar-based.
- Calibration intervals are set by risk assessment and adjusted on calibration history; there is no universal figure.
- Overdue items should be blocked from issue, and checks tied to returns catch problems a calendar misses.
Frequently asked questions
Is annual PAT testing a legal requirement in the UK?
No. The Health and Safety Executive states that the Electricity at Work Regulations require electrical equipment to be maintained to prevent danger, but they do not say how or how often, and they do not make annual testing a legal requirement. HSE's INDG236 guidance suggests risk-based starting intervals instead, such as a formal visual inspection every two to four years for desktop computers and monitors in low-risk offices.
How often do fire extinguishers need to be inspected in the US?
Under OSHA 29 CFR 1910.157, portable extinguishers provided for employee use must be visually inspected monthly and receive an annual maintenance check. Stored-pressure dry chemical units needing a 12-year hydrostatic test must also be emptied and maintained every six years. Hydrostatic testing is every five years for water and CO2 extinguishers. NFPA 10 defines monthly as intervals not exceeding 31 days.
How often should ladders be inspected?
In the US, OSHA 29 CFR 1910.23 requires ladders to be inspected before initial use in each work shift, with defective ladders tagged and removed from service. In the UK, the Ladder Association and HSE guide LA455 calls for a user pre-use check each working day, plus detailed visual inspections by the employer at fixed intervals, following the manufacturer's instructions, with the results recorded.
What are the LOLER thorough examination intervals?
Unless a competent person has drawn up an examination scheme setting different intervals, HSE says lifting equipment must be thoroughly examined every six months if it is a lifting accessory or is used to lift people, and every twelve months for all other lifting equipment. Each thorough examination must be carried out by a competent person and result in a written report.
How often should test and measurement instruments be calibrated?
There is no single required interval. ILAC-G24 / OIML D 10 guidance says the initial recalibration interval should be set mainly by risk assessment, considering the required measurement uncertainty, the manufacturer's recommendation, how often and where the instrument is used, and its calibration history. Intervals are then lengthened or shortened based on what successive calibrations find. ISO/IEC 17025 expects laboratories to manage this, not to use a fixed number.
How long do laptop batteries last in business use?
Apple says Mac batteries are designed to keep up to 80% of their original capacity at their maximum cycle count, which ranges from 300 to 1,000 cycles depending on the model. Dell says typical users will notice reduced runtime after 18 to 24 months. Because use varies so much, the practical approach is to check battery health every time a laptop is returned, rather than on a calendar.
